The ATS Family of Companies (FoC) provides battery safety and certification testing for products used in a wide range of applications and industries. From hand-held appliances to electric vehicles, battery-powered devices are ubiquitous in modern life. Our work supports clients as they develop and prepare battery designs for the market. We can tailor our testing procedures to client and manufacturer needs, following industry standards to ensure products adhere to regulations and best practices.
We test batteries to determine their durability and resistance to rigorous operating conditions, such as vibrations, extreme temperatures, and high electrical loads. The importance of battery safety cannot be understated. Poorly designed batteries and envelopes may crack and leak after sudden impacts. Unvented or regulated batteries may experience high pressure and hazardous gases that cause an explosion or fire.
Certification Planning
The path to official certification may seem complex, which is why ATS works with clients to develop a plan. Our experts help clients understand the requirements to eliminate unnecessary procedures and changes. Our experts can:
- Review product design
- Determine the relevant standards and tests
- Coordinate communication with NRTLs
Safety Testing
Safety tests involve subjecting the battery to the mechanical and electrical conditions of the anticipated operating environment and probable hazards from misuse. Safety testing helps manufacturers identify safety concerns and ensure their product complies with regulatory requirements.Manufacturers request tests that simulate the conditions that may cause battery malfunction or a response to harsh environmental conditions. ATS operates multiple ISO/IEC 17025:2017-accredited labs maintained by experienced professionals. Our experts regularly work with sophisticated equipment to test batteries under a wide range of conditions:
- Amperage: +/- 1040 A
- Power: up to 300 kW
- Temperature: -68 ˚C to 190 ˚C (-90.4 ˚F to 374 ˚F)
- Water Bath: 5 ˚C to 90 ˚C (41 ˚F to 194 ˚F)
- Voltage: up to 750 V
During extreme temperature tests, we work in a hazard-safe room capable of withstanding an explosion, fire, hazardous fumes, and overheating.
Common Testing Standards by Industry
General Safety
- IEC 62133 – Portable Sealed Secondary Cells and Batteries for Use in Portable Applications
- UL 1989 – Standby Batteries
Aerospace Safety
- RTCA/DO-227 – Minimum Operational Performance Standards (MOPS) for Non-Rechargeable Lithium Batteries
- RTCA/DO-311 – MOPS for Rechargeable Lithium Battery Systems
- RTCA/DO-293 – MOPS for Nickel-Cadmium, Nickel Metal-Hydride, Lead-Acid Batteries
Automotive Safety
- SAE J2464 – Electric And Hybrid Electric Vehicle Rechargeable Energy Storage System (RESS)
- UL 1973 – Stationary, Vehicle Auxiliary Power and Light Electric Rail (LER) Applications
- UL 2271 – Light Electric Vehicle (LEV)
- UL 2580 – Electric Vehicles
- UL 9540 – Battery Energy Storage System (ESS) Testing
- UN ECE R100*
Grid Safety
Telecommunications Safety
- Telcordia GR-0232 – Vented Lead-Acid Batteries
- Telcordia GR-3150 – Secondary Non-Aqueous Lithium Batteries
Transportation Safety
*Denotes that we are ISO/IEC 17025:2017-accredited to perform this safety test
Testing with the ATS FoC
The ATS FoC is a network of consulting engineering, calibration, inspection, and testing companies. We call ourselves a Family of Companies because each member brings a unique approach and wealth of knowledge. Together, we provide a multidisciplinary response to our clients’ needs in a variety of industries. With locations spanning the continental United States, we maintain several ISO/IEC 17025:2017-accredited labs dedicated to ISO/IEC 17025:2017 calibration and testing.
Click here to learn more about our quality standards and certifications.
Contact Us
Reach out to the ATS FoC today! Call +1 (888) 287-5227 or complete the web form on this page to book battery safety tests or schedule time with a certification expert.
