A technician wearing yellow gloves assembles an EV battery after chemical testing.

Chemical Testing EV Batteries

ATS’ A2LA-accredited Chemical Analysis Lab offers a variety of methods and services for chemical testing EV batteries. Our experts deploy powerful technology to precisely identify the material properties and reactions of each component for a thorough evaluation of the product’s makeup. Our work enables manufacturers to evaluate their product’s safety and quality before deciding on their next steps.
Gas Chromatography/Mass Spectrometer Analysis (GC-MS)
Gas Chromatography/Mass Spectrometer Analysis (GC/MS) identifies and quantifies chemicals in a sample. For example, when confirming a lithium-ion battery complies with lithium quantity regulations, ATS experts can use GC/MS to separate lithium from the other materials and measure its concentrations. Our powerful technology can detect organic compounds with trace levels as low as parts per trillion (ppt). For quick and accurate results, ATS uses an autosampler that holds up to 150 sample vials at a time.
Thermogravimetric Analysis (TGA)
Thermogravimetric Analysis (TGA) is a versatile procedure for evaluating a substance’s weight loss over time when subjected to extreme temperature changes, such as heating and cooling. ATS performs TGA to measure a battery’s properties and study its reactions in a temperature-controlled nitrogen or air environment. TGA provides information about a material’s:
Differential Scanning Calorimetry (DSC)
Differential Scanning Calorimetry (DSC) measures energy flow during thermal transitions as a function of temperature. DSC helps clients make informed decisions regarding material selection and quality control. Our experts use DSC to determine a material’s melting point, heat capacity, thermal conductivity, and the temperature it reaches during phase changes. DSC also provides a method of identifying and measuring the following:
X-Ray Diffraction (XRD)
The ATS metallurgy lab performs X-Ray Diffraction, commonly referred to as XRD or XRD analysis, without destroying the sample material. XRD exposes the sample to x-ray beams that scatter the material’s compounds in a unique diffraction pattern. We use this process to identify the material in the International Centre for Diffraction Data (ICDD) database.
ATS uses XRD to confirm a battery’s material composition and identify any impurities that may cause adverse reactions down the line. We can also apply this process to inform design and development improvement plans, reverse engineer a composite, and perform failure analysis.
XRD provides information about a material, including:
Standards
Our experts perform chemical testing on EV batteries in compliance with industry standards such as:
About ATS
Founded in 1967, ATS provides consulting engineering, calibration, inspection, and testing services to clients nationwide and abroad. We continue to expand our vast service network and list of capabilities through the furthered development of the ATS Family of Companies.
ATS operates an ISO 9001 Quality Management System for product, material, chemistry, and nondestructive testing and calibrations. Our labs are also A2LA-accredited in ISO/IEC 17025:2017 calibrations and testing. Additionally, we run a CPSC-approved lab that offers a comprehensive list of services and testing capabilities. To learn more about our quality standards and certifications, click here.
Contact Us
Call +1 (888) 287-5227 to speak with us about how ATS can help ensure the safety and quality of your EV battery through chemical testing. To schedule a chemical test, please call our number or complete the request form on this page.

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