The reliability professionals at the Applied Technical Services Family of Companies offer a variety of industrial predictive maintenance services to assist clients in increasing the efficiency and lifespan of their equipment.
Industrial Predictive Maintenance at ATS
Our Maintenance Experts
Our predictive maintenance experts work diligently to provide clients with complete maintenance solutions to ensure the longevity, efficiency, and proper functionality of equipment, machinery, and devices. Employing a variety of testing and analysis methods, our engineers identify potential faults and defects to help prevent machine failures and minimize unexpected downtime.
Predictive maintenance pinpoints specific areas of weakness to detect minor issues before they escalate, allowing clients to schedule maintenance and repairs at convenient times. This helps reduce the costs associated with catastrophic failure while helping to prolong the lifespan of equipment and increasing safety. Through comprehensive testing, real-time machine condition monitoring, and data collection and analysis, ATS’ highly trained engineers create maintenance plans that are custom-tailored to the specific needs of our clients.
Data Collection
The process begins with the installation of various sensors on machinery to continuously monitor temperature, vibration, pressure, sound, and other parameters. These sensors collect real-time data that is transmitted to a central system for analysis. Maintenance records and performance data help provide a comprehensive understanding of the equipment’s operational patterns and potential failure modes.
Once data collection is complete, our experts analyze this data using sophisticated predictive algorithms. Machine learning models and statistical techniques are employed to identify patterns and anomalies that show signs of impending failure. The integration of vibration analysis, oil analysis, and thermography further enhances the ability to detect early signs of wear and tear.
Continuous Machine Monitoring
With the predictive models in place, ATS’ engineers begin continuous machine monitoring. When the system detects an anomaly or a deviation from normal operating conditions, it generates alerts to notify maintenance personnel of potential issues. This allows for maintenance to be scheduled at the most convenient times, minimizing unexpected downtime and preventing potential equipment failures. Industrial predictive maintenance enhances safety by addressing potential problems before they become critical and helps keep your business operations running smoothly.
The Applied Technical Services Family of Companies
With a nationwide service network, some of the industry’s leading testing experts, state-of-the-art testing facilities and laboratories, and nearly six decades of business experience, Applied Technical Services stands at the forefront of industrial predictive maintenance service providers.
Call the proven maintenance professionals at ATS at +1 (888) 287-5227 or submit a request form on this page to schedule service, request a free quote, or receive additional information.
