Applied Technical Services’ package integrity testing services evaluate packages according to ASTM and ISO standards. This process verifies package integrity, performance, and regulatory compliance. Packaging integrity protects products from hazards and stressors during transport and storage. Our environmental testing lab assesses packaging and helps improve its effectiveness.
What is Package Integrity Testing?
Packaging integrity testing is the process of determining a package’s ability to protect its sterile contents from contamination and environmental elements, such as moisture and bacteria. Primarily used to evaluate the effectiveness of medical device packages, package integrity tests are also adept at evaluating pharmaceutical and food packages and containers. The testing process often consists of the following types of tests:
- Seal integrity/sterile barrier testing
- Dye penetration
- High altitude testing
- Burst testing
- Performance testing
- Drop testing
About Our Package Integrity Testing Services
Our specialists run comprehensive tests to assess how packaging performs during storage and transportation. We identify design weaknesses and failure risks that could lead to contamination or damage. Our services let clients catch vulnerabilities early and adjust materials and designs. We follow ASTM and ISO standards, such as:
- ASTM D3078 (Bubble emission leak testing)
- ASTM D4332 (Field condition simulations)
- ASTM D4169 (Performance testing)
- ASTM D6653 (High altitude testing)
- ASTM F88 (Seal strength)
- ASTM F2824 (Seal strength of flexible lid containers)
- ISO 11607 (Sterilized medical device package testing)
Why are Package Integrity Tests Important?
ASTM and ISO standards guide us in simulating packaging stresses before products reach users. We thoroughly evaluate how packages handle vibration, temperature extremes, humidity, and similar factors. These tests reveal how well packages survive distribution. Integrity testing lets manufacturers and distributors:
- Ensure compliance with regulations.
- Reduce the likelihood of package failures
- Optimize package designs
- Limit package failures and damaged item claims
Contact Us
To learn more about our package integrity services and how we can help protect your products and reduce distribution risk, fill out our online form or call +1 (888)-287-5227. Our team can help you choose the right ASTM tests. We will also develop a testing program that fits your needs.

